Miniature Springs by Dayon Spring

Discover Miniature Springs: Precision Engineering for Modern Innovations

In an era where technology continues to shrink, the demand for miniature components has never been higher. From computers that fit in your pocket to surgical procedures performed through tiny incisions, smaller often means better performance and greater innovation. At Dayon Spring, we specialize in crafting miniature springs and wire forms, leveraging years of expertise and cutting-edge equipment to meet the exacting demands of various industries.

Expert Craftsmanship in Miniature Springs

Manufacturing miniature springs requires more than just advanced machinery; it demands precision and skill. Our team of highly skilled technicians has dedicated years to mastering the art of small-scale spring manufacturing. This expertise allows us to produce micro springs for an array of applications, including:

• Hearing aids
• Miniature cameras
• Tiny surgical devices

Our Capabilities

Our capabilities in miniature spring production are unmatched, with the ability to work with a wire diameter down to 0.003” (0.076 mm).

Design of Miniature Springs

Designing miniature springs involves a deep understanding of material properties and the intended application. The design process includes:

• Selecting the Right Material: Choosing the appropriate material is crucial for ensuring the spring meets the desired performance standards. Common materials include stainless steel, music wire, and specialty alloys.
• Determining the Dimensions: Accurate calculation of wire diameter, coil diameter, and spring index is essential to achieve the necessary tension and compression characteristics.
• Engineering Support: Design and engineering support available along with the highest quality manufacturing and quality standards to ensure your miniature springs perform reliably and as designed.

Materials and Finishes

The choice of materials and finishes plays a critical role in the performance and longevity of miniature springs. Here are some of the materials and finishes we utilize:

Materials:

• Stainless Steel: Offers excellent corrosion resistance and durability.
• Music Wire: Known for its high tensile strength and flexibility.
• Specialty Alloys: Tailored for specific applications requiring unique properties.

Finishes:

• Electropolishing: Enhances corrosion resistance and provides a smooth surface finish.
• Passivation: Removes surface contaminants and improves corrosion resistance.
• Plating: Provides additional protective coating to enhance durability.

Discover More About Our Miniature Springs

The Dayon Spring stands out in the miniature springs manufacturing industry due to our unparalleled capabilities and commitment to quality. Whether you need custom-designed springs for a specialized application or standard stock springs, we have the solutions you need.

Ready to learn more? Explore our unique capabilities and learn more about how Dayon Spring can assist you with miniature and micro spring projects.

Request a custom micro spring quote
Learn about micro spring material options
Learn about micro spring finish options